A facility for production of freeze-dried products
Technical information
Freeze-drying technology is a process of drying by way of removing moisture from freshly frozen foods under vacuum conditions. This technology allows preserving the rich taste, color and flavor, as well as the useful properties of products
The equipment is designed for continuous processing of large volumes and production of such products as freeze-dried coffee, tea, fruits, vegetables, meat, seafood and ready meals.
The set includes vacuum drying chambers, a monorail transportation system with trolleys for baking trays, freezers, automatic baking fillers, and a product packaging line.
Vibration batcher of products
Technical information
The device is designed to fill the pans of the freeze dryer with frozen raw materials in automatic mode and allows the raw materials to be evenly distributed on the pans without human intervention.
Freeze-dried products shredder
Technical information
Shredding of the material occurs when its particles collide, which is caused by a change in the velocity of the air flow. Due to the potential turbulent vortex, a classification effect is formed, due to which fine particles move with the air flow and are removed from the mill through the central nozzle in the milling compartment, where they are then captured by a filter. Large particles remain inside the milling compartment.
Milling fineness is in the range of 10-150 microns
Simple construction that facilitates inspection and cleaning
No moving parts
No heat generation
Stainless steel construction; the surface that is in contact with the product has a high-quality finish (depending on the order)
Frozen broccoli and cauliflower production line
Description of the line
The line is designed for processing broccoli and cauliflower.
The bubbling washer thoroughly cleanses the product from impurities.
The slicing machine automatically separates broccoli into inflorescences
The blancher will use steam to bring the product to the required condition, and the cooling system integrated into the blancher will allow the raw materials to cool down before the freezing process begins.
IQF shock freezing tunnel allows freezing raw materials and preserving their flowability.
Glazing of raw materials after the freezing process will give the product a marketable appearance and protect it from shrinkage.
The packaging line will allow packaging the finished products.
Root crop processing line
Description of the line
The line is designed for processing root crops for freezing.
An unloading hopper distributes the product evenly along the line.
The drum-type soil separator performs separation from stones and soil. Cleaning is carried out without water, which increases the service life of the equipment and its efficiency.
A bubbling washer with additional water spray washes away the remnants of soil and other contaminants.
The line can be equipped with a steam thermal cleaning machine.
A blanching machine with an integrated cooling system will save money, time for transportation and the necessary space.
A vibrating water purifier will contribute to a more efficient freezing process
Green pea processing line
Description of the line
A receiving hopper distributes the product evenly along the line.
Delicate air cleaning from impurities does not damage the product itself.
The blancher has the ability to adjust the temperature and process time for various products.
A blanching machine with an integrated cooling system will save money, time for transportation and the necessary space.
A vibrating water purifier will contribute to a more efficient freezing process.
Frozen peas can be packed according to Customer’s request.
Combination with the packaging line is possible.
Frozen berries production line
Description of the line
Air separator for the first stage of removal of impurities.
A vibrating separator with V-shaped channels will separate the stems and needles.
The remains of the inflorescences and pedicels are separated on a special separator, due to friction against each other.
Due to the berry polisher, the product is cleaned of sticky residues of peduncles and inflorescences and keeps the surface matte.
Depending on the customer’s needs, the final stage can be packaging into prefabricated or individual containers
Frozen strawberry production line
Description of the line
The bubble washer thoroughly washes the product and reduces water consumption due to a closed cycle.
The floating contaminants collection system allows getting rid of insects and floating debris, so that the contamination does not pass to the next stages of the line.
In case of going through the brush washer, the product is thoroughly cleaned. The brushes remove any remaining contaminations.
Due to the vibrating water remover, the products do not stick together when frozen.
The line is versatile, and after the strawberry season it can be used for other products such as currants, beans, peppers, onions, etc.
Frozen cherry and plum production line
Description of the line
The bubble washer thoroughly washes the product and reduces water consumption due to a closed cycle.
Removal of water residues on the vibrating sifter
Effective removal of pedicels
Calibration of cherries according to different diameters, based on Customer requests.
Pitting
With the help of a cleaning machine, the pulp is separated from the stones, and as a result, two additional by-products are obtained that can be used
Before the freezing stage, the juice formed during the processing of cherries is collected using a vibrating water remover.
Removing excess juice has a positive effect on the freezing process and improves tunnel performance.
Mushroom production and processing line
Description of the line
The bubble washer thoroughly washes the product and reduces water consumption due to a closed cycle.
The vacuum chamber is used for impregnating mushrooms in order to saturate them with an aqueous solution necessary for further processing and increasing the weight of the product.
A brush washer for thorough cleaning, with a closed circulation system, will reduce the consumption of technical water and operating costs
Solutions for freezing and canning in jars.
The versatility of the filling line and the ease of adjustment to various types of containers. After freezing, mushrooms can be packed in bags or boxes.
Fruit puree production line
Description of the line
Productive capacity up to 8 t/h.
Filling in several types of packages
Versatility — can be used for various types of raw materials.
Uniform milling of the product
Durable construction, easy to clean.
Frozen raspberry production line
Description of the line
Efficient calibration of raspberries by fractions using a vibrating sifter. After it, two types of product are obtained: «extra» raspberry and «gris» raspberry.
Homogeneous structure when crushing «gris» raspberries.
The air separator blows away all light impurities and pedicels.
Elimination of dust generated during the process with the help of dust collectors, which prevent excessive accumulation of dust in the immediate vicinity of the machine.
The possibility of using it for other products
The ability of centralized control of the performance of the entire line
Wide range of adjustment of operating parameters
Frozen vegetable mixes production line
Description of the line
Capacity up to 6 t/h.
Preparation of the mix according to established recipes
Flexible and easy integration of new recipes into production
Automatic dosing
The possibility of creating multicomponent mixes due to the modular design
Centralized management of the entire line with performance control
The line can be equipped with an optional system for feeding/dosing spices and dried vegetables – the finished vegetable mix can be enriched with a mix of spices or other additives.
Wide range of adjustment of operating parameters
Optimization of media consumption
Quick return on investment
Compact solutions
Sea buckthorn processing line
Description of the line
Capacity from 1 to 3 t/h
The collected branches with sea buckthorn fruits are frozen, greatly facilitating the separation of fruits from branches, without damaging the sea buckthorn.
Effective separation from branches on a separator, using a shaker system.
Eliminating the risk of thorn injuries that occur during manual labor
The air separator prevents debris from entering into other parts of the line.
The line operation requires a minimum number of people, a person is only needed to check the product after separation from the branch
Frozen spinach production line
Description of the line
Capacity up to 5 t/h
Multi-stage removal and flushing of contaminants
Preparation for the packaging of fresh and frozen products
Convenience during operation of the equipment
Minimum number of operators
Reducing energy and water costs
Quick return on investment
Compact solutions
Production line for packaging in bags and boxes
Description of the line
Capacity up to 5 t/h
Various types of packaging: cardboard boxes, paper bags, plastic bags, containers, octabins
It is applicable for packaging of fresh and frozen products
Convenience during operation of equipment with the weight from 5 to 30 kg per portion
Minimum number of operators
Additional portion weight control system
Wide range of adjustment of line operation parameters and data archiving
The possibility of using individual machines of the line in other processes
Belt conveyor with metal detector
Technical information
The conveyor is designed to move boxes, bags, trays and other packages, and also provides simultaneous checking for the presence of metal particles in products.
Vibration batcher of products
Technical information
The device is designed for packing portions of frozen and fresh vegetables and fruits in bags or cardboard boxes.
The main advantage of this machine is its high performance during operation.
Using vibrations, the machine dispenses the product into the loading basket, where weighing is carried out. After weighing a certain amount of product, the product is dosed into a package, which can be both bags and cardboard boxes. The weight value is constantly displayed during the dosing process.
This machine is equipped with two flaps in the dosing system. The larger one is responsible for the dosage, the second smaller one is responsible for the control addition of the product.
Depending on the required performance, it is possible to set up several types of weighing in the same machine.
In addition, the maintenance of this machine does not require a large number of employees, which significantly reduces the time of products packaging.
Carton-taping machine
Technical information
The device is designed to automatically close cardboard boxes, which eliminates the need for the presence of an operator.
It is an important link in the automation of frozen food packaging.
It is used on production lines where packaging of products in cardboard boxes is required.
Belt conveyor with metal detector
Technical information
The task of this device is precise dosing and weighing of fresh vegetables.
Depending on the customer’s needs, the machine can select one of the many recipes stored in its memory and start weighing after entering the required weight.
The device is designed for dosing into both cardboard boxes and bags, and its design is aimed at minimizing manual labor by operators.
This dispenser is a transition to the next stage of packaging, which may include sewing bags or sealing cardboard boxes. The machine is designed to dispense such whole foods as beets, potatoes or carrots.
